Diesel Exhaust Purifier Scrubbers

Summary:

During engine operation a number of harmful pollutants are produced in various quantities in the combustion chambers of every diesel engine. Diesel exhaust typically contains the following harmful pollutants such as: Carbon Monoxide (CO), Hydrocarbons (HC) and Particulate Matter (PM). These pollutants will cause irritated eyes, nose and throat, headaches, drowsiness, loss of consciousness and possible death.

Our diesel exhaust purifier scrubbers will help equipment operators comply with CARB, CAL OSHA, EPA, MOL, RICE NESHAP and OSHA regulations by effectively reducing dangerous concentrations of harmful Carbon Monoxide (CO), Hydrocarbons (HC) and Particulate Matter (PM) exhaust pollutants by up to 90%+.

The diesel exhaust purifier scrubber is specifically designed for any off-road mining, tunneling and construction equipment. With leading edge catalyst technology we are able to improve workplace health and safety in providing the lowest emissions levels to comply with your local regulations.

Options:
For our customers convenience we offer three different options to install a diesel exhaust purifier scrubber:

1. Exhaust Purifier Scrubber Muffler:
   The diesel exhaust purifier scrubber muffler is a "direct fit" replacement for your original equipment manufactured muffler. To install a diesel exhaust purifier scrubber muffler remove the stock original equipment muffler and install the exhaust scrubber muffler directly in place. We will require your equipment make, model, machine serial number and the stock muffler part number when you place a purchase order. We keep a wide variety of diesel exhaust purifier mufflers in stock for models such as Bobcat, Caterpillar, John Deere, JLG, Takeuchi and more! For additional information click here.

    

2. Clamp-On Purifier Scrubber (P-Model) or (F-Model):
   The P-Model (plain style) clamp-on style diesel exhaust purifier scrubber is a fully welded purifier unit designed to be installed in line in the engine exhaust system before or after the original equipment muffler. The F-Model (clamped style) purifiers are similar to the plain style exhaust purifiers in which they are an inline add-on unit that can be attached to any engine. The clamped style model incorporates quick release V-band clamps with gaskets to allow easy removal of the catalytic core. Normally we recommend that you install the P-Model or F-Model purifier scrubber as close to the engine exhaust manifold outlet or turbocharger outlet as possible. The clamp-on style purifier scrubber requires exhaust heat energy to function properly therefore the closer you are to the engine exhaust manifold outlet or turbocharger outlet the better the diesel exhaust purifier scrubber will perform. We will require your exhaust pipe outside diameter (O.D.) when you place a purchase order. All of our clamp-on style diesel exhaust scrubbers are in stock and can be shipped out same day. For additional information click here.

    

3. OEM Muffler Modification:
   The OEM exhaust purifier muffler modification is an internal modification of the stock OEM muffler. Simply remove the stock OEM muffler and ship the muffler to our plant location. A diesel exhaust scrubber will be added to the muffler internally. The modification will not alter the outside dimensions of the stock OEM muffler. This option is quick and very affordable with minimal machine downtime. Once the OEM muffler arrives at our shop, we are able to modify it into an exhaust purifier muffler within 1 business day.

The diesel exhaust purifier scrubber core turns harmful pollutants into harmless gases:

Carbon Monoxide: 2CO + O₂→ 2CO₂
Hydrocarbons: HC + O₂→ CO₂ + H₂O
Aldehydes: HCHO + O₂→ CO₂ + H₂O

Features:

1. HIGH EFFICIENCY "TORTUOUS" FLOWPATH CATALYTIC CORE
   Our diesel exhaust purifier scrubber design features a unique “tortuous” flowpath catalytic core, incorporating a curved mixed flow cell design. This takes advantage of the physical properties of harmful pollutants, increasing contact with the catalytic core surface. In comparison straight flowpath diesel exhaust purifier scrubber designs allow a percentage of soluble organic particulate to flow through the catalytic core without contacting the catalyst.

    

2. HIGH QUALITY CATALYTIC COATING
   Our diesel exhaust purifier scrubber design has a carefully distributed high quality coating of precious metals upon a uniform high porosity wash coat. The coating provides a longer reliable life and increases thermal durability of the catalyst, increasing functionality in the most adverse operating conditions. The high quality coating ensures a long and reliable operating life in the most adverse operating conditions.

    

3. LOW EXHAUST GAS BACKPRESSURE
   Our diesel exhaust purifier scrubber core is made up of high strength, ultra thin metallic walls which reduce exhaust back pressure restriction to a minimum. Even under high load/speed engine operating conditions, the operating efficiency of the engine will not be affected.

    

4. SUPERIOR PHYSICAL STRENGTH
   Our diesel exhaust purifier scrubber incorporates several design features which result in excellent stability and reliability under extremely high temperatures and severe vibration. Thick foil retainer rings and folded catalytic edges improve overall structural rigidity.

    

5. LOW MAINTENANCE AND EASY INSTALLATION
   Our diesel exhaust purifier scrubber core design will minimize the formation of accumulated particulate matter. The compact and efficient design of the diesel exhaust gas purifier allows for easy installation and service with minimal equipment downtime.